Peripherals

Direct burning | Burners

The combination of wide range of modulation and automatic temperature control PID, get a great job in the system, providing an excellent temperature accuracy and an important savings in energy consumption since the gas burner only consumes the gas really need, adjusting to the real needs of power. This allows the burner to work at their minimum power when it takes more heat supply in the application.

Peripherals

Reciprocadores

The horizontal reciprocador for automatic painting is intended to equip automatic installations of painting. The column allows the pistols movement comes and goes vertical, adjustable speed and course, along which moves the arm, i.e. the paint guns. Through a good efficacy, the reciprocador allows to obtain a high degree of profitability and quality in painting.

The reciprocador vertical works autonomously, applying uniform layers of paint on the parts to paint. The working speed is regulated by the operator depending on the speed of the conveyor and the complexity of the parts to paint. The limits (minimum and maximum) of the course are inserted into operating console, in order to allow the inversion of meaning outside the bounds of the piece. The programmable logic controller and frequency converter control all actions of the geared motor traction. The depth adjustment is performed manually, by means of rollers that allow the offset on the ground through two tabs or as optional by means of a motorized cart, where the depth adjustment is made using a command dial.

Peripherals

Washing systems

Demineralization Equipment

The demineralization process is to eliminate ions present in water. These first pass through a filter to retain solids suspended solids and then by an active carbon filter to retain organic matter.

Filtered water passes through cationic resin, where are retained the present cations (Ca2 +, Mg2 + In +, etc.) that are switched by H +. After passing through anionic resin, where are removed the anions (Cl-, OS = 4, in-3) that are switched by OH-. The ion-exchange capacity of resins is limited and when it runs out should be made their regeneration. The regeneration process consists in passing through the cationic resins hydrochloric acid and sodium hydroxide (Caustic Soda) through the anionic grades resins, so these reactants move ions retained, replacing them with H + and OH-. The mechanism of Exchange repeats itself indefinitely throughout the life of the resins, usually of around 5 to 6 years.

Desoleadoras Units

The Desoleador is a machine that aims to remove continuously the fat fosfodesengorduramento bath without loss of bath. The practice has shown that the use of this equipment allows doubling the lifetime of the bath

The water is pumped from the desoleador to the tina of fosfodesengorduramento which in turn goes through the same gap, where the separation of the oil from the water. The oil is disposed of through the principle of decanting, to deposit embedded in desoleador, with dowel to the exterior. The collected oils are oils on-nadantes. This process comes into operation after stopping the operation of the equipment.

Peripherals

Powder Application

Powder Containers

Space where the powder to be transferred to the electrostatic paint guns. This reservoir contains a bottom porous polyethylene, this will ensure the Fluidization and homogenization of powder.

Technical characteristics:

Round or rectangular shape; Semi-automatic cleaning system; Application of automatic powder recovery system; Application of vibrating base. Auto.

Transport systems and screening of powder

Is a system of recycling of dust, with a vibrant sieve with an automatic powder transport system. The powder recovered is transported to the dust tank, being this a mixed homogeneously with the dust again and reused for powder application guns.

Peripherals

Filters

Secos

Sistema Filtração Auto. p/cartuchos

Os Sistemas de Filtração de Ar automáticos, são filtrantes de ar com elevada eficiência na visão económica e ambiental. Com um rendimento de detenção a 99,8%, elimina a convencional extracção para o exterior, permitindo a total reciclagem do ar no interior da nave.

Sistema Aspiração Névoa de Óleo

O ar contaminado com substâncias oleosas passa através de um separador mecânico constituído por um elemento helicoidal e uma rede metálica, ambos introduzidos em um canal, cuja secção é igual à secção da boca de aspiração. Neste pré-filtro, graças à força centrífuga que se aplica ao ar contaminado, as gotas de óleo golpeiam as paredes do canal, onde que se encontra a rede metálica que evita que voltem ao fluxo de ar, fazendo que se deslizem pelas paredes do canal até a boca de recolha, posteriormente se recolherá o óleo num pequeno tambor (fornecido como acessório) e eventualmente se reciclará.

Peripherals

Robots

It is undoubtedly important to Robotização in our sector, since this area is in constant further development, this will be a way to gain competitiveness, efficiency, creativity and quality.

Automation and robotics, is at the stage of elaboration and completion of projects, offers the solution of a lot of expectations of the industry and has excellent applications feasible. Automation means, commitment, quality, competitiveness, solid work, solution of security problems, progress of the productivity of the workforce.

Possibilities of Robotics in automation of processes:

• Parts recognition system with Vision
• Cutting systems,
• Manipulation,
• Drilling,
• Detection system and quality control through artificial vision,
• Laser engraving and cutting
• Quick-change tool systems,
• Polishing and Sanding, with strength in asset control plan,
• Powder and liquid painting allowing effective control of the process
• Creation and management of revenue by connecting PLC's with Robots

Static Segment

Pre-Treatment

Chemist

Washing cabins

Wash all parts before every route of passage through several seasons, to carry out the whole process.

High pressure washer, with a capacity of 150 to 180 bar bar, makes the bath suction low pressure, this being designed in part manually via spear.

The entire bathroom is filtered before re-entering the respective tina. The whole process is performed with warm bath, it has exhaust box of humidity to the outside, to such functionality, high performance centrifugal fan.

Physicist

Mechanical Pickling

Ultrasonic Washing Machine

Degreasing and washing equipment can be static vats, manual or automatic loading and automatic lines of continuous operation.

The equipment in static vats are used in the washing of parts in baskets or pallets. The number and positioning of the vats characterize the wash cycle, which is variable depending on the typology of pieces. The transfer of a tub to another can be made manually for low productions, or in automatic mode for rack or robot. Facilities in continuous line can be used for cleaning parts placed in rack conveyor, or in baskets.

In an ultrasonic cleaning process come into play four parameters, which duly and timely combined determine the outcome of the process.

Granalhadora

Is the projection of abrasive, metallic mineral or other, commonly known as grit on the surface mostly metallic parts, in order to make a surface treatment, modification of this surface, as well as preparing the same for subsequent processes such as painting, lacquering, varnishing, Galvanization, zinc plating, anodizing, mechanisation, among others.

The Blasting can design this abrasive (grit) through compressed air: in system “venturi” (depression) or direct pressure, or through mechanical turbine powered electrically.

Static Segment

Liquid Application

NET application can be accomplished in two ways, dry and wet. The liquid paint booths of dry are formed with bulkheads, in order to increase the effectiveness of aspiration. Offer a simple and inexpensive maintenance.

The wet paint booths are created with curtains of water. This system has as filter medium water thus becoming a system with a high degree of effectiveness.

Continuous Thread

Drive

Air carriers can be applied in various areas, such as, industrial laundries, metallurgical industry, wood, packaging and assembly lines, painting and lacquering lines and glazing installations. There are several models of air carriers, for different applications, carrier MONORALI and BIRAIL (Power and Free) to the soil and air, in particular: 2500 CR; CR 4600; DR 33; DR 44, etc.

Air carriers can be applied in painting and lacquering lines, are designed to adapt to any type of storage. These enable the realization of areas and supply, material reserves, thus making possible the management of products to store, or different types of parts to paint.

Continuous Thread

Treatment

Chrome Plating
The chrome plating is only one of the following types of surface treatments that can pass a material. The chrome plating is a process of applying chrome on a material, usually metal, through electro deposition in order and make it more resistant to corrosion, to change its electrical characteristics or just for aesthetic reasons.

Zinc Plating/Galvanizing
The zinc galvanizing also called is held mainly in pipes, nails and wires. You can dip the piece of iron in molten zinc or one can use the electric current.
When the zinc and iron coming into contact with oxygen and water, as zinc is attacked by these substances more easily than iron, suffers and the iron corrosion is protected. This process lasts until all the zinc is spent.

Continuous Thread

Pre-Treatment

Chrome Plating
The chrome plating is only one of the following types of surface treatments that can pass a material. The chrome plating is a process of applying chrome on a material, usually metal, through electro deposition in order and make it more resistant to corrosion, to change its electrical characteristics or just for aesthetic reasons.

Zinc Plating/Galvanizing
The zinc galvanizing also called is held mainly in pipes, nails and wires. You can dip the piece of iron in molten zinc or one can use the electric current.
When the zinc and iron coming into contact with oxygen and water, as zinc is attacked by these substances more easily than iron, suffers and the iron corrosion is protected. This process lasts until all the zinc is spent.

Continuous Thread

Ovens

Drying
Simple equipment operation and quite protruding on the method of painting with electrostatic powder paint. The thermal power installed, the placement of high-pressure cones, dimensions and other features are designed specifically.

Pyrolysis
Pyrolytic ovens are built to clean the hooks/hood, through pyrolysis/merger. The working principle uses the fusion through the heat turns a substance/product in another substance of substances. The ash that remains inside the treatment Chamber is removed manually. The fumes, pollution, containing substances are handled and transported by a small post combustion flue, where the combination of factors such as: temperature, time and the excess oxygen will allow the removal of fumes, properly treated and debugged.

Polymerization
The polymerization is one of the most important stadiums in electrostatic powder painting line. The process of polymerization, for its complexity, require a highly developed know-how, so that the whole process is carried out flawlessly. The tunnels expose high efficacies polymerization, allowing the execution of a final product with enough quality, formed to polymerize paints or varnishes, presenting itself as a user-friendly machine and high profitability.

Catalytic / Geledificação

Catalytic ovens were developed for Metal Goods industries, with patented catalytic burners, divided into zones through the thin gas control system. The ovens Intellysys GO, are a clean technology because it does not emit any gaseous pollutants. The requirements of several regulations, are easily reached, even for low Nox. To perform the start-up of catalytic burners requires a small pre-heating resistance, to establish a catalytic reaction. Catalytic panels, with an infrared emission spectrum of 3-12 µ, are particularly indicated for the merger, Gelation, polymerization and curing powder coatings.

Continuous Thread

Powder application

The automatic powder paint booths are designed for the most diverse conditions of application in powder paint, thus obtaining a uniformity in the application of the play. Powder recovery is made through the efficiency of application makes cyclones in the order of 98%, due to the high performance of the equipment.